Chip Conveyor Manufacturers in Bangalore and Suppliers in Bangalore
Armor Engineering is well known Chip Conveyor Manufacturers in Bangalore, Suppliers and Exporters in Bangalore .We provide long lasting, flexible, and robust conveyor systems that assist companies to have a clean, secure, and efficient work area. We design and build our Chip Conveyors with strong materials and high-level engineering so that the conveyors are able to perform long durability, easy to work with and need less maintenance.
About Chip Conveyor
A Chip Conveyor is a special-purpose material handling equipment that is used to collect and remove metal chips, shavings and debris produced in the machining of products. It maintains a safe working environment, which is clean, ensuring that machinery is not damaged and that the working process is efficient.
Working Principle of the Chip Conveyor
Hinge Belt Conveyor (Most Frequent):
Principle: Contained within a continuous belt of hinged plates of steel (aprons) which travel around pulleys with the help of a motor and gear reducer.
Operation: Chips would leave the machining area on the hinged belt. The chips are dragged through the belt with cross cleats or wipers on them, then lifted on a bottom steel plate (slider bed) up a slope.
Scraper Type Chip Conveyor:
Principle: Utilises two chains that are linked together using metal scraper bars (flights) which drag material directly along the bottom of the conveyor trough.
Operation: Scraper bars are used to move the material using scraper bars instead of a full belt. The conveyor is frequently applied to pull chips up a slender inclination to be discharged.
Magnetic Chip Conveyor:
Principle: It has a continuous and stationary stainless steel slider bed that has strong moving magnets beneath it.
Operation: During operation, the machine draws the ferrous chips (steel, iron) to the outer side of the stainless steel bed with the help of the magnetic field. The magnets are attached to a chain and slide under the surface and dragging the iron chips across the surface, even to a 90-degree incline.
Screw or Auger Conveyor:
Principle: Revolves around a helical screw (flighting) within a pipe or U-shaped trough.
Operation: Pushing of the chips along the tube is done by the rotation of the screw.
Harpoon/Drag Link Conveyor:
Principle: Like those of the harpoons that contact the water in a to-and-fro movement, but the harpoons are long rods of V-shaped heads hinged at the amphibious end and moved by a hydraulic unit.
Operation: The harpoon is pushed forward, pushing chips. On the back stroke, the hinged heads are folded back, and the rod slides back, and the material is not moved, and this produces a positive displacement of the chips.
Types of Chip Conveyor
As one of the leading Chip Conveyor Manufacturers in Bangalore, we specialize in designing a wide range of high-quality, efficient conveyor systems, including the following types:
Hinged Belt Conveyors: These are the most commonly used when dealing with general-purpose CNC machines, which are suitable for heavy, stringy, and long chips that are to be removed from the machine.
Scraper Chip Conveyors: The scraper chip conveyors are suitable for the handling of small, broken or powdery chips and are commonly used when dealing with such substances as brass, cast iron or bronze.
Magnetic Chip Conveyors: This is a conveyor that makes use of magnets to transfer ferrous (iron/steel) chips beneath a stainless steel surface, ensuring that no coolant spills out and that there is minimal carryover of chips.
Screw/Coil Conveyors: These conveyors are small and spiral in nature and are used when there is limited space, a trench, or even when the machine bed has been undercut.
Magnetic Slide Conveyors: This is a sealed conveyor that is of a scraper-type and does not have any moving components on its outside, designed to handle sharp and small or wet ferrous chips.
Technical Specifications of Chip Conveyor
As a trusted Chip Conveyor in Bangalore, we offer a wide range of high-quality conveyor systems, along with detailed Technical specifications:
Specification
Details
Conveyor Type
Chip Conveyor – Designed for efficient metal chip and debris removal
Material
High-strength steel with powder-coated or galvanized finish
As Chip Conveyor Suppliers in Bangalore, We offering unique benefits and versatile performance. Key features include:
Resistant to Corrosion Finish: Galvanized or powder-coated surfaces have a protective effect against rust and wear, making the structure resistant to even wet conditions or harsh climates.
Cascading Movement: The motion of the chips is made smooth and without jamming to avoid downtimes and to have continuous production cycles.
High Load Capacity: Chip Conveyors can process high amounts of metal chips and scrap to enhance productivity and lessen the amount of manual work.
Easy Maintenance: Magnetic Chip Conveyors are easily accessible to inspection, cleaning and replacement of components, reducing the time and cost spent on maintenance.
Safety Features: Chip Conveyor Solutions have protective covers and emergency stops so that the machine operators can operate safely.
Applications of Chip Conveyor
As Chip Conveyor Exporters in Bangalore, our conveyors are widely used across various industries. Here are some of their key applications
Turning Centers: Gathers and delivers turning waste and scrap, eliminating machine breakages and downtime.
Milling Machines: Scraper Chip Conveyor processes the metal chips generated at the milling process so that there is no stagnation and minimal manual cleaning.
Grinding Machines: Transfers fine grinding residues in a safe condition, whereby clean and safe floor conditions are maintained in the shop.
Metal Fabrication Units: Eliminates scrap, shavings, and waste materials most efficiently, thereby maximizing production and handling of materials.
Industrial Workshops: Makes the metalworking spaces clean, which minimizes maintenance work and disturbance to operations.
Why choose us?
15 years of experience: We have a history of successful Chip Conveyor design and manufacture that dates back.
Transportable and Adaptable Solutions: Our conveyors are made of strong materials and can be tailored to suit your machines and facility requirements.
Efficiency & Safety: Our conveyors are designed to operate efficiently, and they have safety provisions.
Armor Engineering is well known Chip Conveyor Manufacturers in Bangalore, Suppliers and Exporters in Bangalore. We provide superior and effective Chip Conveyors that yield productivity, safe working environment, and machining operations. Our solutions assist businesses to keep the work environment clean, minimize downtime and enhance workflow efficiency. Our emphasis lies in high-wearing structures and designs that are customizable and easy to handle chips to suit the unique needs of your plant.
FAQ's
Our conveyors are designed with protective covers, emergency stops, and safety sensors to make the conveyors safe to operate by your operators.
To reduce downtimes, we make sure that our conveyors are easily maintainable, can be replaced with belts quickly, be checked and washed.
Yes, using our conveyors, it is possible to automate the process of chip removal, minimize human interaction, and ensure a consistent flow of work, increasing the overall productivity.
Our team is ready to help you design, customize, and optimize conveyor systems
that improve productivity and reduce operational costs. Connect with us today.
