Butterfly Conveyor

Butterfly Conveyor Manufacturers in India | Armor Engineering

Top Butterfly Conveyor Manufacturers in India | Armor Engineering

Armor Engineering is leading Butterfly Conveyor System Manufacturers in India, Suppliers and Exporters in India. A Butterfly Conveyor System is an innovative material handling solution designed to streamline the loading, unloading, stacking, and transportation of various products across industries. Known for its unique dual-boom design resembling butterfly wings, this conveyor system offers exceptional flexibility and operational efficiency.

We provide advanced Butterfly Conveyor Belt Systems that combine truck loading, unloading, and stacking capabilities in a single machine. Whether you require a Butterfly Truck Loading Conveyor, Double Boom Conveyor, Portable Butterfly Conveyor, or a Hydraulic Bag Loading Conveyor, our solutions are engineered to deliver reliable performance, enhanced productivity, and long service life.

About Butterfly Conveyor

A Butterfly Conveyor is a specialized material handling conveyor equipped with two conveyor belts arranged in a butterfly-like structure. This innovative design enables simultaneous loading, unloading, and stacking of materials with minimal manual intervention. The system is widely used in warehouses, logistics centers, cement plants, food processing facilities, packaging industries, and agricultural operations.

The Butterfly Conveyor BFC 2.0 represents the next generation of conveyor technology, offering improved flexibility, hydraulic adjustment, variable speed controls, and smart automation features. These conveyors can handle bags, cartons, boxes, packaged goods, agricultural products, and various bulk materials efficiently.

Working principles of the Butterfly Conveyor

  • Dual-Boom Configuration: The conveyor is divided into two sections (booms) that can be individually raised, lowered, or angled.
  • Hydraulic Control: Both booms are operated via hydraulic cylinders connected to a hydraulic power pack, controlled by the operator using push-button stations.
  • Directional Flow & Reversibility: The system uses heavy-duty, multi-V rubber belts driven by a 3-phase AC induction motor. The belts are bi-directional, meaning items can be moved upward into a truck or downward into a hopper/stack.
  • Worm Gear Transmission: The angle of the conveyor booms is smoothly adjusted using a worm gear system, allowing the conveyor to reach different levels of a truck, container, or warehouse mezzanine.

Types of Butterfly Conveyor

Being a trusted Butterfly Conveyor Manufacturers in India, we provide premium-Butterfly Conveyor that ensure excellent durability, consistent performance, and offer the following types of Butterfly Conveyor:

  • Multi-Utility Conveyor (MUC): Features two adjustable booms where both ends can be modified to different heights. It is widely used to load/unload trucks while simultaneously stacking bags or items.
  • Portable Butterfly Conveyor: Designed for flexible movement and temporary operations. Equipped with wheel-lock systems and lightweight fabrication, making it easy to relocate across different warehouse bays.
  • Inclined / Declined Butterfly Conveyor: Built for upward and downward material movement, perfect for feeding silos or elevating semi-finished products.
  • Butterfly Belt Conveyor: Utilizes high-grip, multi-V rubber belts. Ideal for the smooth, continuous transport of bulk materials and packaged goods—such as cement bags—with minimal product damage.

Technical Specifications of Butterfly Conveyor

As a trusted Butterfly Conveyor in India, we serve businesses across various industries that meet professional visual communication requirements.

Specification Details
Conveyor TypeButterfly Belt Conveyor
Belt Width400 mm to 1200 mm
Frame MaterialMild Steel (MS), Stainless Steel (SS), or Aluminum Structure
Conveyor LengthCustomized
Load CapacityUp to 100 Kg/m or more
Belt MaterialPVC, Rubber, Food Grade Belt
Frame MaterialMild Steel / Stainless Steel
Drive SystemElectric Motor Driven
Speed ControlVariable Frequency Drive (VFD)
Height AdjustmentHydraulic / Electric
Power Supply220V / 415V
AutomationPLC & Sensor Based
MobilityFixed or Portable
ApplicationLoading, Unloading, Stacking

Features of Butterfly Conveyor

As Butterfly Conveyor Suppliers in India, our products provide several Features including consistent quality, smooth finish, and long service life.

  • Dual Boom Butterfly Design: The unique butterfly-shaped structure enables efficient loading, unloading, and stacking operations from multiple directions. This design maximizes flexibility and improves material handling productivity.
  • Hydraulic Height Adjustment: Hydraulic lifting mechanisms allow smooth and precise adjustment of conveyor height and angle. This ensures easy adaptation to different truck and container sizes.
  • Variable Speed Control:Advanced speed regulation systems help optimize material flow according to operational requirements. This feature improves efficiency while minimizing product damage.
  • Portable and Flexible Operation: The conveyor can be easily moved and positioned wherever required. Its portable design enhances operational convenience and reduces installation constraints.
  • Smart Automation Integration:Modern butterfly conveyors can be integrated with sensors, PLC controls, and automated monitoring systems. This improves accuracy, safety, and overall operational performance.

Applications of Butterfly Conveyor

As Butterfly Conveyor Exporters in India, our all types are used in various types of industrial sectors such as:

  • Cement Bag Loading: Butterfly conveyors are widely used for loading cement bags into trucks quickly and efficiently. They reduce labor dependency and improve loading speed.
  • Warehouse Operations: These systems streamline material movement within warehouses and distribution centers. They help improve inventory handling and logistics management.
  • Packaging Industry: Butterfly conveyors facilitate smooth transportation of packaged products between production and dispatch areas. This enhances workflow efficiency and reduces handling time.
  • Food Processing Industry: Food-grade butterfly conveyors ensure hygienic movement of food products. Their stainless-steel construction supports compliance with industry standards.
  • Agricultural Material Handling: These conveyors efficiently handle grains, seeds, fertilizers, and agricultural products. They improve operational productivity while minimizing material wastage.
Why choose us?
  • Advanced Engineering Expertise:We manufacture high-quality Butterfly Conveyor Systems using advanced technology and premium materials to ensure superior performance and durability.
  • Customized Solutions: We provide tailor-made conveyor systems designed according to your industry requirements, operational needs, and material handling challenges.
  • Reliable Support and Service: Our team offers complete installation assistance, technical support, and after-sales service to ensure uninterrupted business operations.

Armor Engineering is leading Butterfly Conveyor System Manufacturers in India, Suppliers and Exporters in India. A Butterfly Conveyor System is a versatile and efficient material handling solution that significantly enhances loading, unloading, stacking, and transportation operations. With its innovative butterfly design, hydraulic adjustments, portability, and automation capabilities, it serves a wide range of industries including logistics, warehousing, cement manufacturing, packaging, food processing, and agriculture. We offer premium-quality Butterfly Belt Conveyors, Truck Loading Conveyors, Double Boom Conveyors, and Automated Material Handling Systems designed to improve productivity, reduce labor costs, and optimize workflow efficiency. Contact us for More Details.

FAQ's

A Butterfly Conveyor is a material handling system featuring two conveyor sections arranged in a butterfly-shaped configuration for efficient loading, unloading, and stacking operations.

These conveyors are widely used in logistics, warehousing, cement plants, packaging facilities, food processing units, and agricultural industries.

Yes, most butterfly conveyors are equipped with hydraulic or electric height adjustment systems for flexible operation.

Yes, portable butterfly conveyors are available and can be easily moved between different workstations and loading areas.

Butterfly conveyors can handle bags, cartons, boxes, packaged goods, agricultural products, food items, and various industrial materials efficiently.

icon

Need Expert Conveyor Solutions?

Our team is ready to help you design, customize, and optimize conveyor systems that improve productivity and reduce operational costs. Connect with us today.

Get a Free Consultation
Location
whatsapp call